混合機自動供粉系統(tǒng)

什么是混合機自動供粉系統(tǒng)？
一、自動供粉系統(tǒng)是為生產車間的塑料或者粉末輸送生產而設計的，實現(xiàn)了不間斷無人化連續(xù)成型作業(yè)?？筛鶕?jù)需要改變原料品種、多顏色材料的組合使用方式，實現(xiàn)著色工序的自動化。系統(tǒng)能夠以全自動方式再生和使用注口冷料，能夠對所有供料設備的控制，并防止了儲料倉內阻塞現(xiàn)象的發(fā)生，通過設置中央監(jiān)控臺實現(xiàn)全自動化。
二、1.高效：自動供粉系統(tǒng)可實現(xiàn)將多種原料自動供給多室任意的化工加工設備使用，在這其中可包括原料的干燥處理、配色處理、以及按比例的粉碎回收料利用，能夠實行高度的自動化控制、監(jiān)測等、并能滿足24小時不停機的生產需要。
      2.節(jié)能：自動供粉系統(tǒng)操作簡易，只需要少數(shù)的幾個人即可以控制整個注塑工廠的供料需求，從而減少了大量的勞動力成本。其次、減少了在注塑機旁邊的原料帶及相應的輔助設備、提高了空間的利用率。此外、由于采用了中央供料的方式、相對應地減少了很多的單機設備，也就節(jié)省了電能及減少維護費用。
      3.個性化：攪拌機自動供粉系統(tǒng)可以做到不同的使用用戶，不同的車間特點，不同的原料使用要求。都可以依實際的需要來設計出*優(yōu)化的方案。
     4.現(xiàn)代化工廠形象：中央供料系統(tǒng)將使原料及粉塵對注塑生產的污染減至*底的程度，從而可以保持潔凈的生產車間，而攪拌機自動供粉系統(tǒng)獨特集中粉塵回收系統(tǒng)，清理更便捷、環(huán)保效果更是達到10萬級無塵室作業(yè)要求標準，并降低噪音，*終可實現(xiàn)無人化的自動化生產車間，樹立起現(xiàn)代化工廠管理的形象。

原料處理包括乾燥機和計量稱重機，儲料桶。通過除濕乾燥處理，滿足產品對原料的特別要求，降低產品**率，提高產品的品質，同時可以有效縮短產品的成型周期。Raw 
終端單元中央式料斗是整個系統(tǒng)的終端設備；兩料比例閥主要配合粉碎機，滿足成形機對新料和次料混合使用的特殊要求。

混合機自動供粉系統(tǒng)采用工業(yè)電腦自動對所有機臺進行集中控制，實現(xiàn)了對所有用料單元的24小時連續(xù)供料作業(yè)。配合系統(tǒng)內各機臺的特殊功能?？梢?*實現(xiàn)原料的除濕，乾燥，輸送，計量，混合等特殊要求。中央供料系統(tǒng)具有多種監(jiān)控及保護功能，工作**可靠，是企業(yè)實現(xiàn)無人化工廠的核心前提。
自動供粉系統(tǒng)控制部分主要負責接收各個工作單元發(fā)出的信號，自動供料控制箱采用西門子PLC 和人機，是系統(tǒng)**穩(wěn)定運行的前提保障。在經過運算后發(fā)出相關指令到各個執(zhí)行單元，是整個中央供料系統(tǒng)的大腦，決定整個系統(tǒng)的穩(wěn)定與成敗。

混合機自動供粉系統(tǒng)是根據(jù)客戶現(xiàn)場機臺的擺放情況和對現(xiàn)場原料的用料情況，結合特有輔機設備而設計的一種能夠實現(xiàn)集中供料，集中控制，從而實現(xiàn)全廠無人化不間斷成形作業(yè)的整體性解決方案。
特點
為什么選擇混合機自動供粉系統(tǒng)？

可以根據(jù)需要調整不同的原料，為企業(yè)省去很多換料的麻煩。

管路不占據(jù)地面空間，為企業(yè)節(jié)省大量的有效空間。

走管和擺放美觀，可以有效改善生產車間的環(huán)境。實現(xiàn)全廠加料無人化作業(yè)，為企業(yè)節(jié)省大量人力。

極大的提高產品的品質，降低**率。

配合冷卻水循環(huán)系統(tǒng)，自動取出傳送系統(tǒng)，冷熱交換系統(tǒng)和次料回收系統(tǒng)，實現(xiàn)全廠無人化作業(yè)，企業(yè)可以節(jié)省用于空調和電燈等設備所消耗的能源。

極大的提高企業(yè)的生產效率，降低企業(yè)的生產成本

費用相對低廉，長遠看為企業(yè)節(jié)省大量資金。

實現(xiàn)封閉管路輸送原料，徹底避免對車間的噪音，粉塵，熱氣污染，是*大限度提高產品質量的*佳系統(tǒng)。

混合機自動供粉系統(tǒng)動力部分主要包含真空馬達和**過濾集塵器，電子式釋壓閥和機械釋壓閥等組成，負責為整個系統(tǒng)提供充足的動力，配合系統(tǒng)完成各項抽料工作，是整個系統(tǒng)的動力來源。


混合機自動供粉系統(tǒng)統(tǒng)輸送部分主要包括吸料盒，斷料式吸料箱，選料站，現(xiàn)場管路及二次斷料閥等組成吸料箱的功能是配合系統(tǒng)將原料從乾燥機或原料送至吸料機，口徑依據(jù)系統(tǒng)而定。斷料式吸料箱的功能是配合系統(tǒng)進行抽料并具備清料功能，防止管路內有殘存余料存在。采用抗靜電管夾，有效消除靜電。

What is a mixer for automatic powder supply system?
First, the automatic supply system for the production workshop for the plastic or powder delivery production and design, to achieve a continuous unmanned continuous molding operations. According to the need to change the variety of raw materials, multi-color materials, the combination of use, to achieve the color process automation. The system is able to regenerate and use the sprinkler in a fully automatic manner, to control all the feeding equipment and to prevent the occurrence of congestion in the storage bin, and to achieve full automation by setting the central control station.
2, 1. Efficient: automatic supply of powder system can be achieved by a variety of raw materials automatically supply multi-chamber arbitrary chemical processing equipment used, which may include raw materials, drying, color processing, and the proportion of the use of crushed recycled materials, The implementation of a high degree of automation control, monitoring, etc., and to meet the 24-hour non-stop production needs.
      2. Energy saving: automatic powder supply system is simple, only a few people can control the entire injection plant supply needs, thereby reducing the large number of labor costs. Second, the reduction in the injection molding machine next to the raw material and the corresponding auxiliary equipment, improve the utilization of space. In addition, due to the use of the central way of supply, corresponding to reduce a lot of stand-alone equipment, also saves energy and reduce maintenance costs.
      3. Personalization: Mixer automatic supply system can be used to different users, different workshop characteristics, different requirements of the use of raw materials. Can be designed according to the actual needs of the optimal solution.
     4. Modern factory image: the central feeding system will make raw materials and dust on the injection molding production to minimize the level of pollution, which can maintain a clean production workshop, and the mixer automatically for the powder system dedicated dust collection system, clean more convenient , Environmental protection effect is to reach 100,000 clean room operating requirements standards, and reduce noise, and ultimately can achieve unmanned automated production workshop, and establish a modern factory management image.

Raw materials include dryers and dehumidifiers, storage tanks. Through the dehumidification drying process to meet the special requirements of raw materials, reduce product non-performing rate, improve product quality, and can effectively shorten the product molding cycle. Raw
Terminal unit The central hopper is the terminal equipment of the whole system. The two-way proportional valve mainly cooperates with the grinder to meet the special requirements of the mixing machine for the new material and the secondary material.

Mixer automatic powder supply system using industrial computers automatically centralized control of all machines to achieve a 24-hour continuous feeding for all materials unit. With the system within the special features of the machine. Can be the perfect realization of raw materials dehumidification, drying, transportation, measurement, mixing and other special requirements. Central feeding system has a variety of monitoring and protection functions, work safe and reliable, is the enterprise to achieve the core premise of unmanned chemical plant.
Automatic supply system control part is mainly responsible for receiving the signal issued by the work unit, automatic feeding control box using Siemens PLC and man-machine, is the premise of safe and stable operation of the system. After the operation issued by the relevant instructions to the implementation of the unit, is the central feeding system of the brain, determine the stability of the entire system and success or failure.

Mixer automatic powder supply system is based on the customer site machine placement and the use of raw materials on the scene of the situation, combined with the unique auxiliary equipment designed to achieve a centralized supply, centralized control, in order to achieve the whole plant no one Uninterrupted forming operations of the overall solution.
Features
Why choose a mixer for automatic powder supply system?

Can be adjusted according to the need for different raw materials for enterprises to save a lot of trouble.

Pipeline does not occupy the ground space for enterprises to save a lot of effective space.

Walking and placing beautiful, can effectively improve the production workshop environment. To achieve the whole plant feeding unmanned operations for enterprises to save a lot of manpower.

Greatly improve the quality of products, reduce the non-performing rate.

With the cooling water circulation system, automatic removal of transmission system, hot and cold exchange system and sub-material recovery system to achieve the whole plant unmanned operations, enterprises can save for air conditioning and lighting equipment and other energy consumption.

Greatly improve the production efficiency of enterprises, reduce production costs

The cost is relatively low, long-term view for the enterprise to save a lot of money.

To achieve closed pipeline transport of raw materials, to completely avoid the noise of the workshop, dust, hot air pollution, is to maximize the best product quality system.

The automatic power supply system of the mixer is mainly composed of vacuum motors and safety filter dust collectors, electronic relief valves and mechanical relief valves. It is responsible for providing sufficient power for the whole system. With the system to complete the pumping work, Is the power source of the whole system.


The automatic feeding system of the mixer is mainly composed of the suction box, the material feeding box, the material selection station, the field pipeline and the secondary discharge valve. The function of the sucking box is to cooperate with the system to feed the raw material from the dryer Or raw materials sent to the suction machine, caliber according to the system may be. The function of the broken material suction box is to cooperate with the system and have the cleaning function, so as to prevent the residual material in the pipeline. The use of anti-static tube clip, effectively eliminate static electricity.

專業(yè)混合機自動供粉系統(tǒng)設計方案Design of automatic mixing system for professional mixer